Ideal for environments without connectivity
At Awayter, we support machinery manufacturers working with clients in highly regulated industries—where internal security and cybersecurity policies prevent equipment from being connected to the corporate network—in developing their own Non-Intrusive Predictive Maintenance Kit, specifically designed for non-connected environments.
A 100% external, independent, and secure kit. With the solution we provide, neither Awayter nor the machinery manufacturer needs to connect to the client’s network. We simply capture machine operating data with one clear objective: to anticipate failures before they occur.
This enables the adoption of predictive maintenance in highly regulated industries such as pharmaceuticals, automotive, chemicals, and cosmetics—without compromising their security policies or internal protocols.
What does the Non-Intrusive Predictive Maintenance Kit consist of?
Awayter advises the manufacturer in developing a fully tailored kit that includes:
- Sensor selection advisory
We analyze each piece of equipment to identify the key variables—such as vibration, temperature, energy consumption, pressure, duty cycles, and other critical parameters.
We help the client to select the most suitable sensors to obtain accurate insights into the machine’s actual operating condition.
- Data collection via an independent SIM card
Data transmission is carried out through a SIM card installed directly in the Kit.
This means the system does not use the client’s network nor require any integration with their IT infrastructure; instead, it operates completely autonomously.
It is an external, isolated solution specifically designed for environments where connectivity is restricted or not allowed.
- 100% Customizable IoT Platform
The collected data is sent to our IoT Platform, fully customizable for each manufacturer. From the platform, you can:
- View real-time data.
- Analyze historical data.
- Configure alerts.
- Monitor and interpret the status of each installed machine.
Artificial Intelligence that anticipates failures
The key differentiator lies in intelligent data analysis. For this reason, our IoT Platform incorporates AI-driven algorithms that:
- Analyze behavioral patterns.
- Identify deviations from normal operating conditions.
- Assess the level of criticality.
- Predict potential failures before they occur.
When anomalous behavior is detected, the system sends automatic, real-time alerts.
This completely transforms the maintenance model, shifting from reactive interventions to a proactive strategy.
Maintenance is performed at the optimal time, preventing unplanned downtime and reducing failures that could disrupt production.
Benefits for the End Customer
Implementing a Non-Intrusive Predictive Maintenance Kit enables the manufacturer’s customers to:
- Reduce corrective maintenance costs.
- Minimize unplanned downtime.
- Safeguard production timelines.
- Increase asset availability.
- Make decisions based on real data.
All of this without compromising their technological security or internal policies.
Benefits for Machinery Manufacturers
The value proposition not only benefits the end customer; it also represents a strategic opportunity for the manufacturer.
- Innovative and differentiated offering
Incorporating a non-intrusive predictive maintenance kit allows you to deliver clear added value compared to the competition. With Awayter, you’re not just selling machinery—you’re offering availability, reliability, and operational continuity.
- New business line: servitization
The manufacturer can monetize this service through a monthly subscription, as a premium offering, or via an advanced maintenance contract. Ultimately, a “Machine as a Service” model that drives recurring revenue.
- Stronger customer loyalty and long-term relationships
By providing continuous monitoring and predictive analytics services, the manufacturer maintains an active relationship with the customer throughout the entire equipment lifecycle.
We support manufacturers throughout the entire process.
From the technical definition of the kit to the deployment and customization of the IoT Platform. At Awayter, we are convinced that the future of maintenance is intelligent, independent, and non-intrusive.
